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AV Series

Pharma-Grade Saturated Steam Sterilisers
The AV Series of pharmaceutical-grade saturated steam sterilisers are designed to ensure the effective sterilisation of materials used in critical environments by eliminating all viable microorganisms, including bacterial spores and viruses. Built to the highest standards and customised to meet specific application needs, the AV Series represents a versatile, high-performance solution for the pharmaceutical and life sciences industries.

With over 30 years of engineering excellence, Steelco provides a comprehensive range of units for the sterilisation of vials, bottles, glassware, fabrics, machine parts, filters, rubber components, and both sealed and vented containers. Using clean/pure saturated steam, the AV Series ensures uniform sterilisation results with a focus on cycle efficiency, energy savings, and throughput optimisation. Additionally, these systems are manufactured, validated, and documented in accordance with the most rigorous international regulations to support customer compliance with current Good Manufacturing Practices (cGMPs).

Our solutions are trusted by industry leaders for critical processes in Infection Control & Life Science sectors:

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Key Features

  • Customisable Chamber Sizes

    Chamber volumes from 195 to 10,000 litres (7 to 353 cu ft), with custom sizes available upon request.

  • Advanced Construction & Materials

    High-quality AISI 316L stainless steel chamber and jacket with dimple-welded full-jacketed insulation for rapid and uniform heat transfer. Chamber is self-draining, cylindrical or rectangular in shape, and fully insulated with ceramic material.

  • Flexible Configuration

    Available in single or pass-through versions with sliding or hinged doors. Floor-mounted or pit-mounted configurations available, with right/left or shared technical areas.

  • Optimised Sterilisation Cycles

    Designed to reduce time and energy consumption. Standard and custom recipes can be developed and configured for maximum flexibility and process efficiency.

  • User-Friendly Automation

    Fully integrated HMI or SCADA systems using Siemens or Allen-Bradley platforms. Compliant with FDA 21 CFR Part 11, EU Annex 11, and GAMP 5 guidelines. MES and IS system integration supported.

  • Remote Access

    Built-in VPN router allows secure remote diagnostics and service access without requiring an on-site technician, enhancing uptime and lowering maintenance costs.

  • Green Circle Check Solid

    Safe & Validated Operation

    Includes front-side validation ports for easy testing, optional drain cooling systems, and compatibility with isolation technology and HPV generators for critical applications.

  • Green Circle Check Solid

    Long-Life Door Seal

    Single-piece silicone “Dove Tail” pneumatic gasket designed for a minimum 4-year lifespan.

  • Green Circle Check Solid

    Non-Proprietary Parts

    Built with globally available, non-proprietary components to ensure flexible and cost-effective maintenance.

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Certifications

  • cGMP | GAMP 5 | FDA 21 CFR Parts 11, 211, 820 | Eudralex | ASME BPE | PDA Technical Reports | ISPE Guidelines | European and US Pharmacopeia | UL and CSA (on request)
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Configurations

Chamber Volume (L)

Door Options

Construction Materials

Layout Options

Automation & Control

Optional Features

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195 – 10 000LHinged or horizontal sliding; single or double-door pass-throughAISI 316L stainless steel chamber and jacket | Ceramic insulation | ASME BPE-compliant AISI 316L piping with tri-clamp fittingsFloor- or pit-mounted installation | Integrated or remotely located electrical cabinet | Configurable technical access sides (left/right/shared)Siemens or Allen-Bradley PLC/HMI | HMI/SCADA interfaces | Remote service access via VPNDrain cooling system | Air detector (EN 285 compliant) | Integration with hydrogen peroxide generators or isolators

More Information

Applications

The AV Series is suitable for the sterilisation of vials, bottles, and other glass containers, fabric and textile materials, rubber parts and components, filters and machine parts, sealed or vented containers, and other critical load types requiring high-purity saturated steam.

Process Development & Qualification

We offer a full suite of support services, including technical consulting, cycle development, engineering, and qualification (DQ, IQ, OQ, PQ). Ongoing support during site acceptance testing (SAT), performance mapping, and validation is also available.

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Pharmaceutical The Complete Solution

Pharmaceutical The Complete Solution

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Steelco Pharmaceutical Solutions

Steelco Pharmaceutical Solutions

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Company Details

EMERGENCY CALL OUTS

Emergency Breakdown Assistance Available 24/7

If you are experiencing an equipment emergency, don’t hesitate to call us immediately. Our dedicated team is ready to help you around the clock.

Out of Hours

023 8001 3531

During Office Hours

02380 240729